Design Engineering Manufacture
Reheatek cartridge Heaters are typically inserted into drilled holes to heat platens and molds or used as liquid immersion heaters.
One option of cartridge heater is built-in thermocouples. These thermocouples could be attached at the end or middle of the cartridge heater, grounded or ungrounded. Thermocouples could be type “J” or “K”.
WELL SEALED AND MOISTURE PROOFING
In order to strengthen the product's sealing and prevent from moisture, Teflon lead wires could be used. Lead end is sealed with Epoxy, silicone or Teflon. Maximum temperature could reach 245 ℃ .
MATERIALS FOR HIGH TEMPERATURE
If heaters are operating under extreme high temperature, Reheatek cartridges could be sealed by ceramic end cap with high temperature ceramic glue. Maximum temperature could reach 800℃ .
CUSTOM DISTRIBUTED WATTAGE
In some applications such as sealing or rubber molds, the two ends of a cartridge heater are usually colder than the middle. To solve this inconsistency and have a uniformly distributed heat source, cartridge heaters could be made to have higher wattages at the ends. 35/30/35 is a common wattage distribution.
CUSTOM NON-HEATING PARTS
Non-heating parts could be customized. Non-heating part length and position could be manufactured according to the applications to achieve best effect. No heat section could be in the middle or at the end of the cartridge heater.
OPTIONAL HEATING ZONES
Reheatek provides customization of separate heating zones in a product. It could be used as normal heater, or separately control each heating zones when needed to realize partial heating.
NiCr 80/20 wire
Stainless steel 304, 321, 316, TA1, Incoloy 800, Incoloy 840
Min is 3mm, max is 30mm
Min is 15mm, max is 3meter
800 degree celsius
380V, 240V, 220V, 110V, 36V, 24V or 12V
± 1 mm
± 0.02 mm
Standard Cold Zone
Insulation Resistance (cold)
≥ 500 MΩ
Maximum Leakage Current (cold)
≤ 0.5 mA
Nickel chromium resistance wire (Ni80Cr20)
SUS304, SUS321, SUS316, TA1, Incoloy800(NCF800), Incoloy840(NCF840)
Fiberglass (Max. Temp. 250℃)
Teflon (Max. Temp. 250℃)
Silicone (Max. Temp. 200℃)
High temperature fiberglass (Max. Temp. 450℃)
Ceramic beads(Max. Temp. 800℃)
Silicone glass fiber sleeve, Steel braid, Steel hose
Ceramic (Max. Temp. 800℃)
Silicone (Max. Temp. 180℃)
Epoxy (Max. Temp. 315℃)
1. Simple structure, high heating power
2. Easy and economical installation
3. Designed and manufactured with good materials
4. Uniform heating
5. Accurate dimensions, maximum heat transfer
6. Easy maintenance and replacement
7. CE & RoHS approved
Please provide the following information:
1. Heating tube diameter or drilled hole size and length
2. Heating length
3. Rating power
4. Voltage ( & Phase）
5. Heating medium
6. Operating temperature
7. Fixing method
8. Lead wire length
Note：The more details provided, the better it'll be designed and fits the application